Hongbao
Create a digital factory for customers
The digital factory is based on the concept of the entire value chain of factory operations. Through the control of resources and processes of the entire value chain such as customer management, business sales, R&D design, production manufacturing, quality control, supply chain management, and after-sales service, combined with lean thinking; using industrial automation technology, intelligent identification, industrial Internet, Internet of Things technology, 3D virtual simulation, cloud computing technology, industrial big data analysis, and mobile terminal applications, etc., to realize the intelligent, digital, image-based, and hierarchical real-time management of enterprises.
The digital factory digitizes the entire company's operational process, from customer orders (CRM system) to product R&D design (PLM system), raw material procurement (SCM system), and production delivery (ERP, AMRP, MES, WMS, etc.), integrating the operation control layer, on-site management layer, enterprise operation layer, and collaborative business layer into a digital enterprise circle, and gradually realizing the lean management of the entire value chain.
Hongbao integrates the new generation of information technologies such as the Internet of Things, big data, and cloud computing with various links of manufacturing activities such as design, production, management, and services, providing customers with systematic and comprehensive enterprise intelligent manufacturing transformation and upgrading solutions, comprehensively building a digital factory, and contributing to the take-off of China's manufacturing industry.
Solution - Smart Bed Plant Planning Project
Project Background
The company wants to change its development model and achieve lean operation; automation and informatization are the two directions for the company's transformation and upgrading at this stage. Planning and construction of a lean, automated, informatized, and
modern digital factory to enhance the company's competitiveness and meet future production capacity needs.
Group Strategy
Solution Implementation
Overall Project Goals
Solution Implementation Effectiveness
The entire process from customer order placement to product production and delivery can be monitored, the production process is transparent, production management is data-driven, and it is predictable and controllable. Per capita output value increased by 145%; unit
area output value increased by 32%; total labor costs reduced by 53%.
Comparison of Labor Savings