Hongbao
Automatic assembly and detection equipment for automotive relays
Product Parameters
| Equipment External Dimensions: | Non-standard |
| Main Processes: | Main functions include lead wire, base plate assembly, yoke assembly, armature assembly, reed riveting, core riveting, over-travel detection, shell assembly and final inspection, etc. |
| Equipment Compatibility: | Fully automated production line, no operators at workstations except for inspection and packaging; only requires periodic material replenishment. |
| Equipment Efficiency: | Average production capacity is approximately 11k/8h, product first-pass yield ≥ 98%, raw material loss ≤ 2% |
| Equipment Maintenance: | Simple equipment maintenance, quick spare parts replacement |
| Application Range: | Suitable for various brands and models of automobiles |
Product Advantages
| Short cycle time, high precision, high production capacity: | The entire line production cycle is 3.5s, production precision is up to ±0.02mm, and production capacity reaches 11k/8h |
| Flexible docking between single stations, setting up buffer zones: | Each single station is flexibly connected by a belt conveyor line, and buffer zones are set up on the belt conveyor line to enable one-by-one maintenance of single workstations |
| Using a comprehensive PC+PLC control system: | IPC acts as the management level, responsible for collecting and analyzing production data, and serving as an interface with the customer's existing MES system PLC acts as the control level and the core of the single station, integrating complex motion control, precise data acquisition, and production processes to achieve data transmission |
| Using highly stable industrial fieldbus technology: | The field execution equipment, with its PLC, drives remote I/O via the fieldbus for control Intelligent equipment (cameras, lasers) is integrated into the entire production line industrial Ethernet via Ethernet, improving equipment efficiency and making it easier to modify and diagnose IPC reads production statistics data and index test parameters via Ethernet, stores them in the database, and generates SPC curves to facilitate product data analysis by customers |
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