Hongbao
Automatic assembly and detection equipment for automotive relays
Product Parameters
| Equipment External Dimensions: | Non-standard |
| Main Processes: | Main functions include lead wire extraction, base plate assembly, yoke assembly, armature assembly, reed riveting, core riveting, over-travel detection, shell assembly, and final inspection, etc. |
| Equipment Compatibility: | Fully automated production line, no operators required at any workstation except for inspection and packaging; only periodic material replenishment is needed. |
| Equipment Efficiency: | Average production capacity is approximately 11k/8h, product first-pass yield ≥ 98%, raw material loss ≤ 2% |
| Equipment Maintenance: | Simple equipment maintenance, quick spare parts replacement |
| Application Range: | Suitable for various brands and models of automobiles |
Product Advantages
| Short cycle time, high precision, high production capacity: | Overall production line cycle time of 3.5s, production precision up to ±0.02mm, production capacity reaches 11k/8h |
| Flexible docking between stations, buffer zones are set: | Each station is flexibly connected using a belt conveyor; buffer zones are set on the belt conveyor to enable maintenance of individual workstations. |
| PC+PLC integrated control system is used: | The IPC serves as the management level, responsible for collecting and analyzing production data and as an interface with the customer's existing MES system. The PLC acts as the control level and the core of each station, integrating complex motion control, precise data acquisition, and production processes to achieve data transmission. |
| Highly stable industrial fieldbus technology is used: | The field execution equipment's PLC drives remote I/O via the fieldbus for control. Intelligent devices (cameras, lasers) are integrated into the entire production line's industrial Ethernet via Ethernet, improving equipment efficiency while making modification and diagnosis easier. The IPC reads production statistics and index test parameters via Ethernet, stores them in a database, and generates SPC curves to facilitate product data analysis by the customer. |